Production Unit

SOME INFORMATION ABOUT PRODUCTION UNIT

How we Produce the Recycled Cotton?

 

We Collect the raw materials to recycle

 

  • Waste Cotton Fabrics
  • Cutting scraps from the garment manufacturing units
  • Worn out fabrics
  • Used cotton clothes

Kinds of Production Unit

Opening Unit

Spinning Unit

Opening Unit

  • Collected Fabrics are segregated and washed to remove any stains or impurities.
    Then those were fed to Fiber Cutting Machine to cut in to even small pieces, ready to feedin to the fiber extractor or re-fiberizer.
  • These fabric pieces are collected mixed up together to form a even mix up to fed in to the re-fiberizer machine.
  • Then the fibers are fed in to the fully automated fiber opening machine to convert the recycled fabric bits in to the fibers suitable for spinning. ( Ours fully-automated fiber opener machine with GRS-1 Certification )
  • Then those fibers are compressed in to bales and send to the spinning unit for conversion in to Ring spun yarns, suitable for Knitting & Weaving.

Spinning Unit

Our spinning unit is a solely dedicated unit for the Recycled yarns and its certified under GRS-1 Certification from the Control Union.

Our GRS Certified Yarns

Our GRS certified yarns are spun in the count range of 6s to  40s both single & double. These yarns are both available in greige and dyed. Apart from this, we can supply the Open End dyed yarns for the Weaving and Knitting from one of our dedicated supplier unit.

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Our Dedicated OE unit for the recycled dyed yarns  suitable for Weaving & Knitting

  • 100% Recycled Cotton – Open End Yarn both in Greige, Dyed & Melange
  • Recycled Cotton + Virgin Cotton – Both in Open End & Ring spun (Greige, Dyed & Melange)
  • 100% Recycled Polyester – Open End & Ring spun (Greige, Dyed & Melange)
  • Recycled Polyester + Virgin Cotton – Both in Open End & Ring spun (Greige, Dyed & Mélange)
  • Recycled Cotton + Recycled Polyester – Both in Open End & Ringspun (Greige, Dyed & Melange)
  • Recycled Cotton + Virgin Polyester – Both in Open End & Ring spun (Greige, Dyed & Melange)
  • Recycled Polyester + Virgin Polyester – Both in Open End & Ringspun (Greige, Dyed & Melange)
  • Recycled Cotton + Organic Cotton – Both in Open End & Ring spun (Greige, Dyed & Melange)
  • Recycled Polyester + Organic Cotton – Both in Open End & Ring spun (Greige, Dyed & Melange)
  • Recycled Cotton + BCI Cotton – Both in Open End & Ring spun (Greige, Dyed & Melange)
  • Recycled Polyester + BCI Cotton – Both in Open End & Ring spun (Greige, Dyed & Melange)
  • Recycled Cotton + Reel Cotton – Both in Open End & Ring spun (Greige, Dyed & Melange)
  • Recycled Polyester + Reel Cotton – Both in Open End & Ring spun (Greige, Dyed & Melange)
  • Recycled Cotton + Viscose – Both in Open End & Ring spun (Greige, Dyed & Melange)
  • Recycled Polyester + Viscose – Both in Open End & Ring spun (Greige, Dyed & Melange)